The lock cavity, which was too difficult to machine manually, was accurately produced with the CNC router. Drilling time was reduced from 10 min to 2 min and the time to machine the porthole was reduced by a similar proportion.
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The CNC router provides substantial improvements over manual machining.
The program includes instructions to change tools automatically when required to perform these operations. The machine also routs out the irregular cavity for the lock, drills the mounting holes, and cuts out the optional porthole when needed. The machine drills four holes in one side of all four panels and then the operator rotates the panels so holes can be cut on the other side.
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used BobCAD software to define the geometry of the panels and machine a series of four panels with each setup. It has ballscrews on all three axes and a closed-loop servo drive that provides smooth, play-free motion with no adjustments and minimal maintenance. The LC Series router has several features that deliver accuracy and long-term reliability on a level of more expensive machines. Every action that is performed inside the software is handled through one of these areas. Learning about these twelve areas and the terminology that is used to describe them is an integral part of learning to use BobCAD-CAM software. This permits easy panel placement, and the interlocking panels snap together for smooth operation without added hinges or hardware. There are twelve main areas of the user interface. The hinge is designed into the extruded door panel. Slots in the door’s track allow the doors to be reset into position simply by opening and closing them. Manufacturing’s MxV knockout dock door features durable polymer top and bottom panel brush seals that make the entire perimeter of the door weather-tight yet allow the door to be knocked out without damage if, for example, it was struck by a forklift. “The CNC router substantially improved our manufacturing operations by drilling holes in PVC faster and with a much higher level of consistency,” says engineering manager Wendell Moulton.ĭ.L. CNC routing also took only 20% as long as manual drilling and improved quality because feed rate and position were consistent for every part. Manufacturing opted for the LC Series CNC router from Techno-Isel, New Hyde Park, N.Y., which cost only a fraction of the price of an automated machining center. 3 Ways to Reduce Costs in Your Plastics Process Cooling Systemsĭ.L.
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